Products & Equipments
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PRODUCTS
Tendons
Post-tensioning strands: Typically 7-wire, high-tensile steel strands of 12.9 diameter.
Post-tensioning bars: Solid high-strength bars used in some applications instead of strands.
Ducts or Sheathing
Plastic or metal sheathing: Protects the tendons from corrosion and allows free movement during tensioning.
Corrugated steel ducts: Common in bonded PT systems (e.g., bridges).
Grout (for bonded systems)
Cementitious grout: Used to fill the duct after stressing to bond the tendon to the concrete and protect it from corrosion.
Additives: Anti-bleed, shrinkage-compensating admixtures.
Anchorage System
Anchor heads (wedges): Hold the stressed strands in place at the ends.
Bearing plates: Distribute the force from the anchor into the concrete.
Trumpets/cones: Funnel-shaped ducts that guide the tendon into the anchorage zone.
EQUIPMENTS
Grouting Equipment (for bonded systems)
Grout mixer: Mixes cement grout.
Grout pump: Pumps grout into the ducts under pressure.
Grout hoses and couplings.
Stressing Equipment
Hydraulic jack: Applies tension to the tendons.
Pump unit: Powers the hydraulic jack.
Pressure gauge: Monitors tensioning force.
Elongation measurement tools: Used to verify post-tensioning elongation.
Cutting and Finishing Tools
Strand cutters: Used to trim excess strand after tensioning.
Grinders and saws: For finishing concrete around anchorage zones.
Installation Tools
Strand pushing machine: Pushes the tendon through the duct (used in large projects).
Manual or motorized winches: Help place long tendons in ducts.
Tension bars and clamps: Temporary supports or fixes during installation.